Приложение и разлики между процесите на горещо коване и студено зареждане в продуктите за закопчаване

Приложение и разлики между процесите на горещо коване и студено зареждане в продуктите за закопчаване
ProcessCold HeadingHot Forging
Processing GradeДо 12.9До 12.9
MechanizationFully mechanizedне
Minimum Order Quantity1 тонNone
Labor CostLowHigh
Scope of ApplicationMass productionSmall batch production
Compare of Hot forging and Cold heading

Студената обработка е напълно механизирана, so the defect rate is low, but the strength of the products produced by cold heading can only reach a maximum of 10.9. They need to be heat treated to reach higher strength levels. Heat treatment only changes the performance of the product and does not affect its shape.

Cold heading machines have a basic minimum order quantity of at least 1 тон, which is a minimum of 30,000 units.

Hot forging itself involves heating the raw material and then shaping it, so the finished product can be up to 12.9 in strength. For the production of hot forged bolts, workers manually place the cut raw materials into the machine one by one. The entire process is completed manually, which can lead to uneven standards and other issues.

Hot forging machines have no basic minimum order requirements, but labor costs are high.

Понастоящем, almost no one in the market chooses the hot forging process for direct shaping because in mass production, the overall cost of hot forging is higher than that of cold heading. Допълнително, by heat treating, cold heading bolts can also achieve the strength of hot forged bolts.

Въпреки това, when the customer’s inquiry quantity is small and the appearance requirements are not high, the hot forging process can be used.

This article is about the production of products such as hex bolts and socket head cap screws. The production of eye bolts has a complete set of molds and does not encounter the above problems.